Fuel Cell Applications

Catalytic solutions for efficient and reliable fuel cell systems

Catator develops catalytic solutions for fuel cell applications, helping OEMs and system integrators improve fuel utilization, manage off-gas safely, and maintain stable operation across changing loads. Our CataLite® Burners enable catalytic fuel cell off-gas treatment without support fuel, even when gas composition and energy content vary significantly. 

Fuel cell systems convert fuel into electricity with high efficiency and low emissions. But overall system performance depends on more than the fuel cell stack. Fuel processing, thermal integration, and the safe treatment of residual fuel streams all play a critical role in efficiency, reliability, and regulatory compliance. 

Reliable fuel cell off-gas treatment under dynamic conditions

Fuel cell systems operate under dynamic load profiles. As operating conditions change, the composition, flow rate, and energy content of the off-gas can vary significantly. Conventional flame-based burners can struggle to maintain stable combustion across this wide operating window, particularly when off-gas streams become ultra-lean or change rapidly. 

Catalytic technology supports fuel cell off-gas treatment by oxidizing residual fuel components at lower ignition temperatures than conventional combustion. Catator’s flameless catalytic combustion technology provides stable and complete conversion across a broad range of gas compositions, without the need for support fuel.

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